Turnkey Combat Footwear Customization

From Tech Pack to Mat.
Private Label Footwear from 300 Pairs.

Full turnkey OEM & ODM footwear engineering for international combat brands, gym academies, collegiate teams, and Amazon FBA sellers. In-house 3D CAD modeling, calibrated US 7–15 lasts, aerospace CNC aluminum molds, and 100% Chairman final audit.

⚑ 300 Pairs Agile MOQ ⏱️ 15–20 Days PPS Prototyping πŸ”© 18-Day CNC Outsole Tooling πŸ›‘οΈ 100% Chairman Final Inspection πŸ“œ BSCI & SEDEX Certified
SDTDID Combat Footwear Profile β€’ Verified Jinjiang OEM/ODM Manufacturer Summary

SDTDID (Jinjiang Hanfeng Footwear) is a specialized combat and athletic footwear OEM/ODM manufacturer headquartered in Chendai, Jinjiang. We offer an agile 300-pair low MOQ per colorway, calibrated anatomical combat lasts from US 7 to 15 (D and EE widths), rapid 18-day CNC aluminum outsole mold casting, physical PPS prototypes in 15–20 working days, and 100% Chairman final inspection on every finished pair under strict Non-Disclosure Agreements (NDA).

πŸ“ Location: Chendai Footwear Hub, Jinjiang, Fujian, China 🚒 Shipment Ports: Xiamen Port (CNXMN) / Quanzhou Port ⚑ MOQ: From 300 Pairs / Colorway across US 7–15 πŸ“œ Audits: amfori BSCI, Sedex SMETA 4-Pillar, ISO 9001, REACH πŸ”¬ Guarantee: 100% Chairman Final Inspection + SATRA Physical Testing
SOP Development Workflow

7-Stage Combat Footwear Customization Lifecycle

Every model developed at SDTDID follows an uncompromising, engineer-guided engineering roadmap. We combine traditional Jinjiang bench lasting craft with computerized cutting and calibrated physical lab testing.

STAGE 01 β€’ SLA: 48 HOURS

Tech Pack Review & Anatomical Lasts Calibration

Send us your 2D design sketches, vector Illustrator files, or physical competitor reference shoes. Our master lasting engineers evaluate ball girth, forefoot rocker angles (calibrated to 12Β° for wrestling mat drive), and heel pocket depth.

  • Last Coverage: US Men's 7 to 15 (EU 40–50), including youth sizes US 3Y–6Y.
  • Width Calibration: Standard D-width for precision agility; EE-width for heavyweight wrestlers.
  • Deliverable: Calibrated 3D last match report & 2D upper pattern cut sheet within 48h.
SDTDID Artisan Lasting Wrestling Shoes over Metal Lasts
πŸ“Έ Real Workshop: Senior lasting craftsman pulling suede upper over precision aluminum lasts.
STAGE 02 β€’ SLA: 3–5 DAYS

3D Virtual CAD Modeling & Computerized Stitching Setup

We convert your design into photorealistic 3D CAD renders from 8 camera angles. Concurrently, our pattern division programs CNC oscillating knife cutting tables and 48 computerized Juki twin-needle sewing machines with high-tensile bonded nylon threads.

  • Material Library: 200+ certified swatches (0.8–1.2mm microfiber suede, 3D sandwich air-mesh).
  • Stitch Reinforcement: High-stress eyelet rows and heel quarters sewn with quadruple lock-stitching.
  • Deliverable: 3D CAD digital rendering approval pack & colorway swatches.
SDTDID Computerized Stitching Workshop Line
πŸ“Έ Real Workshop: Stitching line artisans assembling boxing boots and wrestling shoe uppers.
STAGE 03 β€’ SLA: 18 DAYS

Aerospace CNC Aluminum Mold Tooling & Rubber Vulcanization

Leveraging our 15-minute Chendai industrial cluster, we carve aviation-grade CNC aluminum molds for proprietary outsoles. We compound natural virgin gum rubber with anti-slip tackifying resins, press-curing at 165Β°C under 120 tons of hydraulic pressure.

  • Compound Specifications: Shore A 60Β±3 durometer; DIN 53516 abrasion volume <120 mmΒ³.
  • Tooling Speed: 18-day CNC turn time from CAD sign-off to first test pull.
  • Deliverable: First-pull physical rubber soleplate and durometer inspection sheet.
SDTDID Outsole Vulcanization Molds and Durometer Testing
πŸ“Έ Real Workshop: Gum rubber sole curing rack and Shore A durometer hardness verification.
STAGE 04 β€’ SLA: 7–10 DAYS

Hydraulic Toe-Lasting & High-Pressure Adhesive Bond

Uppers pass through automated cement roughing machines, halogen primer treatment, and our 40-meter infrared reactivation tunnel. Italian hydraulic toe-lasting presses bond the rubber soleplate to the lasted upper under 0.65 MPa multi-directional air-bag pressure.

  • Adhesive Technology: Eco-friendly water-based polyurethane glue (low VOC, non-yellowing).
  • Peel Strength Guarantee: In-house calibrated pull tests exceed 4.2 N/mm (standard: 3.0 N/mm).
  • Deliverable: Golden Pre-Production Sample (PPS) ready for physical lab testing.
SDTDID Hydraulic Lasting Press Line with Jinjiang Made Sign
πŸ“Έ Real Workshop: Craftsman operating hydraulic toe-lasting press with 'ζ™‹ζ±ŸεˆΆι€  Jinjiang Made' uniform.
STAGE 05 β€’ SLA: 3 DAYS

In-House SATRA Physical Lab Testing & Express PPS Dispatch

Before mailing samples to international clients, our lab technicians mount the physical PPS shoe on our Bally Flexometer for 100,000 cold-temperature flex cycles at -10Β°C, followed by SATRA TM411 peel resistance testing on an electronic tensile bench.

  • Lab Standards: SATRA TM133 (Flex), SATRA TM411 (Peel), DIN 53516 (Abrasion), ASTM F963.
  • Global Courier: Shipped via DHL Express / FedEx with tracking number within 24h of sign-off.
  • Deliverable: Physical Golden Sample pair in custom box with signed lab test certificate.
SDTDID SATRA Accredited Physical Testing Lab
πŸ“Έ Real Workshop: Lab engineer executing Bally flexometer test at 250,000 cycles & peel strength audit.
STAGE 06 β€’ SLA: 30–45 DAYS

Mass Production & 100% Chairman Final Full-Inspection

Upon receiving your Golden Sample sign-off, our assembly line schedules raw material cutting and lasting. Unlike conventional contract factories that rely on random AQL 2.5 statistical sampling, our company Chairman personally presides at the final inspection station to check 100% of finished shoes with steel calipers.

  • Gate 5 Inspection: Sole edge alignment <0.5mm, zero glue residue, symmetrical heel counters.
  • Metal Detection: 100% of footwear passes Hashima conveyor needle detectors.
  • Deliverable: Batch QC audit report with Chairman signature and photos before carton sealing.
SDTDID Chairman Conducting 100% Personal Inspection
πŸ“Έ Real Workshop: SDTDID Chairman measuring outsole margin with steel calipers at the final inspection desk.
STAGE 07 β€’ GLOBAL LOGISTICS

Palletized Global Logistics & Direct Amazon FBA Delivery

Finished shoes are boxed into heavy-duty 5-ply corrugated export cartons, palletized with stretch film, and loaded into 20ft/40ft ocean containers. We handle GS1 barcodes, Amazon FBA 2D carton labels, and DDP sea/air door-to-door freight.

  • Port Proximity: 45 minutes to Xiamen Container Terminal (CNXMN) and Quanzhou Port.
  • Transit Times: US West Coast (15–18 days), US East Coast (28–32 days), Hamburg/Rotterdam (28 days).
  • Deliverable: Master Bill of Lading (B/L), Commercial Invoice, Packing List, Certificate of Origin.
SDTDID Container Logistics Warehouse with Official Cartons
πŸ“Έ Real Workshop: Export warehouse loading pallets printed with official SDTDID logo directly into shipping containers.
Tailored Collaboration Modes

4-Tier Customization Depth Matrix

Choose the precise level of engineering autonomy that matches your brand's growth phase and capital allocation.

Customization Tier Scope & Modifications Tooling / Mold Fee Minimum Order (MOQ) Sampling SLA Ideal Client Profile
L1: Private Label Light Branding Laser-etched logo on ankle strap, custom woven tongue label, branded insole heat-transfer, FSC gift box $0 (Open Molds) 200–300 Pairs 7–10 Days MMA academies, wrestling clubs, Amazon FBA quick-test
L2: Material & Colorway Adaptation Custom Pantone dyed suede microfiber, two-tone gum outsoles, contrast eyelet webbing, team accent trims $0 (Open Molds) 300 Pairs / Color 12–15 Days Combat sports apparel brands expanding into footwear
L3: Upper Pattern Redesign & TPU Overlays Unique upper pattern cuts, custom ankle stabilization strap geometry, 3D high-frequency embossed TPU heel counters $300 – $600 (Cutting dies) 500 Pairs 15–20 Days Established athletic DTC footwear brands seeking differentiation
L4: Full Bespoke Tooling & Proprietary Sole 100% proprietary outsole mold design, bespoke anatomical lasts, registered patent IP protection under strict NDA $1,800 – $3,500 / size (100% Refundable on 3,000+ pairs) 1,000 Pairs 25–30 Days Tier-1 international sports brands, funded venture labels
Biomechanical Fit Benchmarks

Anatomical Lasts & Sizing Architecture (US 7 to 15)

Wrestling and boxing shoes demand a skin-tight second-layer feel without toe-pinching. Here is our calibrated last dimension matrix:

US Men's UK Size EU Size Foot Length (mm) Ball Girth (D Width) Ball Girth (EE Wide) Primary Discipline Fit
US 7.06.040.0250 mm238 mm246 mmFeatherweight Wrestling / Youth
US 8.07.041.0260 mm244 mm252 mmLightweight / Freestyle Wrestling
US 9.08.042.5270 mm250 mm258 mmStandard Core Sizing (Best Seller)
US 10.09.044.0280 mm256 mm264 mmMiddleweight Collegiate Wrestling
US 11.010.045.0290 mm262 mm270 mmCruiserweight / Olympic Lifting
US 12.011.046.5300 mm268 mm276 mmHeavyweight Grappling / Powerlifting
US 13.012.047.5310 mm274 mm282 mmSuper Heavyweight Division
US 14–1513–1448.5–50320–330 mm280–286 mm288–294 mmNCAA Heavyweight Custom Tooling
Geographical Supply Advantage

The 15-Minute Chendai Footwear Cluster

Located in Chendai Town, Jinjiang β€” China's Footwear Capital β€” our factory sits at the center of the world's most concentrated athletic shoe supply chain.

5 MIN

CNC Mold Tooling

Precision aluminum outsole molds and high-frequency cutting dies carved within walking distance.

10 MIN

Textile & Microfiber Mills

Instant access to 200+ certified microfiber suede rolls, breathable sandwich meshes, and TPU films.

15 MIN

Rubber Compounding

Direct delivery of virgin gum rubber slabs, Shore A durometer additives, and eco-friendly EVA foams.

45 MIN

Xiamen Container Port

Direct highway transit from factory dock into Xiamen (CNXMN) and Quanzhou container berths.

Direct Factory Engineering

Request an OEM/ODM Quote & 30-Day Sample

Receive technical feedback, lasts confirmation, and preliminary costing within 24 business hours.

πŸ”’ All inquiries protected under Mutual Non-Disclosure Agreement (NDA). Direct WhatsApp support: +86 135 9972 2943.